I struggled to pick the right TIG welding filler rod for a stainless steel project — the joint kept cracking, the bead looked uneven, and I realized I had no clue how critical filler rod selection really is. Choosing the…
When I first started welding, one of the biggest challenges I ran into wasn’t striking an arc — it was figuring out which process to use. Should I go with MIG for speed, TIG for precision, stick welding for versatility,…
One of the biggest lessons I picked up early in my welding journey was how challenging stainless steel can be when setting up a Miller TIG welder. Too much heat and the metal distorts or loses its corrosion resistance; too…
Early on in the shop, grabbing the wrong spool of flux-cored welding wire taught me a hard lesson about porosity, spatter, and weak beads. Not all flux-cored wires are created equal — some are built for structural steel, others for…
One of the most frustrating moments I’ve had in the shop was running a clean bead on a piece of sheet metal when my Hobart welder’s wire feed suddenly started sputtering and surging. Everything was prepped—the joint was clean, the…
When I first tried to MIG weld 304 stainless steel, I ran into problems that most welders eventually face—discoloration, porosity, and beads that looked fine at first but didn’t hold up. Stainless can be tricky compared to mild steel, because…
Welding aluminum with flux core wire can feel like trying to tame a completely different metal compared to steel or stainless. The puddle doesn’t behave the same, the bead often looks weak or porous, and without the right prep or…
When I first started flux core welding, one of the biggest headaches I ran into was dealing with spatter—tiny molten sparks flying everywhere, sticking to the weld joint, table, and even my gear. It didn’t take long to realize that…
One of the first real challenges I faced in the shop was patching up a mild steel frame and realizing the biggest issue wasn’t the joint prep, metal thickness, or even keeping the arc steady—it was figuring out what shielding…
Welding car body panels with flux core wire can be tricky the first few times—you’re dealing with thin sheet metal that burns through easily, and every millimeter counts for a clean, professional finish. I remember the first time I tried…