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20-Piece 000-068 MIG Contact Tips Review: Miller, Hobart

mig welding contact tips

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This is a 20-piece pack of 0.035 in (0.9 mm) copper MIG contact tips, numbered 000-068, listed for Miller M-series guns (M-10, M-15, M-25, M-40) and Hobart guns. It also lists a match with gas diffuser 169716. It is a good fit if you run one of those guns on 0.035 in wire and go through tips regularly. For other gun families or wire sizes, look for a different part number.

20-piece 000-068 tips at a glance

Item Per the listing
Quantity 20 tips
Part reference 000-068
Bore 0.035 in (0.9 mm)
Material Copper
Listed gun fit Miller M-10, M-15, M-25, M-40; Hobart guns
Diffuser mentioned 169716
Weight About 8.2 oz

Compatibility lists change, so verify on the current listing and in your gun manual.

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What it is and who it suits

This pack suits owners of Miller or Hobart MIG machines who burn through tips on a regular schedule, such as small shops, auto repair benches and busy hobbyists. Buying twenty at a time keeps the cost per tip down and avoids waiting on shipping.

Because these are the same style as the 000-068 tip covered in other pages on this site, the main difference is quantity. Choose the size of pack that matches your usage.

How to check it fits your gun

  • Match the gun model to your manual. M-series and H-series guns look alike but have different parts across generations.
  • Compare the tip with one you already have. Look at length, thread and the shape of the base.
  • Check the diffuser. If your diffuser is the 169716 style the listing mentions, the tip should thread in. Otherwise, check what thread your diffuser uses.
  • Check the wire. These are for 0.035 in wire.
  • Check that your nozzle is the correct size so the tip sits where the gun maker intended.

Pros and limitations

Pros

  • A 20-pack covers a lot of tip changes.
  • Copper is a common, conductive tip material.
  • Quick and tool-light to install.

Limitations

  • One wire size and one tip style.
  • For steel wire. Aluminum wire needs different tips and a different feeding setup, so do not assume these suit it.
  • The packaging may not include a storage case, so keep the tips in a labeled box to avoid mixing sizes.
  • Quality can vary between third-party sellers. If feeding is rough with a fresh tip, compare it with an original.

Replacing and storing tips

  1. Power off, unplug and let the gun cool.
  2. Remove the nozzle and unscrew the tip.
  3. Check the diffuser and clean spatter from the nozzle.
  4. Thread in the new tip until snug, not forced.
  5. Trim the wire to a clean end and recheck stick-out.

Label a container with tip size so you do not use a 0.030 in tip with 0.035 in wire by mistake. Wear gloves and a rated helmet, and ventilate your work area.

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Frequently Asked Questions

Which guns do the 000-068 contact tips fit?

The listing names Miller M-10, M-15, M-25 and M-40 guns and Hobart guns. Verify against your gun manual and compare an existing tip, because model years and revisions can differ.

What wire size are 000-068 tips for?

They are 0.035 in (0.9 mm) tips for 0.035 in wire. Use a different part number for 0.030 in or 0.045 in wire, and always match the bore to the wire diameter.

Can I use them with aluminum wire?

Not as a general rule. They are intended for steel wire. Aluminum MIG needs the right liner, drive rolls, 100 percent argon and typically a spool or push-pull gun with tips made for aluminum wire.

How many tips will I use?

It varies with amperage, duty cycle, wire type and technique. Flux-core wire tends to wear tips faster. A 20-pack lasts regular users a long time and ensures you always have a spare.

Conclusion

The 20-piece 000-068 pack is a practical bulk supply for Miller M-series and Hobart guns on 0.035 in wire. Verify your gun and diffuser, then keep the tips organized.

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Alfred Chase
Alfred Chase
Writes about welding technique, safety and shop gear at GarageWelding.

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