Can a Plasma Cutter Cut Cast Iron? What to Expect & Alternatives

Are you wondering if a plasma cutter can tackle cast iron? Discover the challenges and explore if alternatives might be a better fit.
Learn which materials suit plasma cutting and how thickness affects results. We cover mild steel, stainless, aluminum, copper/brass, cast iron, and wear plate (AR500). For galvanized or painted/rusty metal, use pilot arc and strong ventilation. Plasma won’t cut glass, wood, or other non-conductors. Quick rules: 30–40A suits thin sheet to ~1/4 in (6 mm); 50–65A handles ~3/8–1/2 in (10–12 mm); higher amps for thicker plate. Distinguish recommended cut vs severance capacity, and match nozzle size, air CFM/PSI, speed, and torch height to the material. See edge-quality notes for stainless and aluminum, and why copper/brass need extra airflow and brisk travel to keep dross low.

Are you wondering if a plasma cutter can tackle cast iron? Discover the challenges and explore if alternatives might be a better fit.

Find out how to safely plasma cut galvanized steel while managing toxic fumes and ensuring efficiency with best practices.

Optimize your stainless steel cutting by mastering plasma cutter settings; discover the essential tips for achieving precise, clean cuts with minimal effort.

Find out which metals, from ferrous to non-ferrous, a plasma cutter can precisely handle. Wonder which settings are crucial for perfect cuts?