Category Cutting Capabilities & Materials

Learn which materials suit plasma cutting and how thickness affects results. We cover mild steel, stainless, aluminum, copper/brass, cast iron, and wear plate (AR500). For galvanized or painted/rusty metal, use pilot arc and strong ventilation. Plasma won’t cut glass, wood, or other non-conductors. Quick rules: 30–40A suits thin sheet to ~1/4 in (6 mm); 50–65A handles ~3/8–1/2 in (10–12 mm); higher amps for thicker plate. Distinguish recommended cut vs severance capacity, and match nozzle size, air CFM/PSI, speed, and torch height to the material. See edge-quality notes for stainless and aluminum, and why copper/brass need extra airflow and brisk travel to keep dross low.